A modular facility is a complete industrial site built from interconnected containerized modules instead of conventional construction. Each module does one job (cooling, freezing, processing, packing, office or loading) and together they form one continuous workflow. There is no catalog: we design each facility around your product, your volumes and your site, and it can be expanded or relocated.
Pre-cooling, packing and cold storage on or next to the farm, so field heat is removed from harvest onward.
Receiving, multi-zone storage, picking and shipping under one modular roof.
Complete food processing lines with their cold zones, with no civil works.
Facilities designed around each operation, delivered with no civil works.
Lima, Peru21,500+ ft² floor areaThe largest modular cold storage facility in the Americas: a distribution center with storage, picking, aisles, and receiving and shipping areas, delivered with no construction and no upfront capital, with a dedicated PowerPack as backup against grid outages.
Idaho, USA46 containersZGROUP built the largest modular food processing facility installed in the US: 46 containers forming a complete onion peeling plant, delivered, assembled and running without traditional construction.
Vancouver Island, BC, Canada< 2 h berry pre-coolingOn Vancouver Island, building a cooling facility means shipping in materials and crews. This berry operation installed a ZGROUP modular cooling facility, delivered by container, to cool fresh raspberries on site.
Fellsmere, FL, USAOn farm cooled where it's cutDelicate greens like watercress and arugula lose quality fast after harvest. This grower installed a ZGROUP modular cooling facility on the farm, so product is cooled and handled right where it's cut, with no civil works.
Dominican Republic1st grape pre-cooling in the DRThis grower launched the Dominican Republic's first table grape export program. ZGROUP supplied an integrated setup with pre-cooling, cold storage and a path to USDA cold treatment, giving a brand-new export operation the cold chain it needed from day one.
Cayaltí, Peru2 × 3XL pre-cooling tunnelsA complete cooling and packing facility in the middle of the blueberry fields: two Blast Chiller 3XL pre-cooling tunnels, a 12XL sorting and packing hall where berries go into clamshells, and a 2XL loading dock with an inflatable dock seal.
One team from design to commissioning.
Your product, volumes, temperatures, site and available power.
Facility layout, temperature zones, and product and staff flows.
Detailed technical and commercial proposal.
Modules are built and tested before they leave for your site.
Delivery, assembly and connection at your site.
Start-up with 24/7 ZTrack monitoring.
Your product, volumes, temperatures, site and available power.
Facility layout, temperature zones, and product and staff flows.
Detailed technical and commercial proposal.
Modules are built and tested before they leave for your site.
Delivery, assembly and connection at your site.
Start-up with 24/7 ZTrack monitoring.
Design, manufacturing, installation and commissioning included.
Independent temperature zones in a single facility.
Add modules as your operation grows, without shutting down.
The whole facility can move if your needs change.
