Pre-Cooling Tunnel

Pre-cool your harvest in under 2 hours, right in the field. Rent it for the season, no construction.

View models
< 2 h
to pre-cool 10 pallets of berries
10–20
pallets per batch
Rent
for the season
5 years
Thermo King warranty

What is a pre-cooling tunnel?

A pre-cooling tunnel, also called a California-style forced-air tunnel, is a post-harvest system that brings fruit and vegetables down in temperature right after picking. High-capacity forced air, driven by industrial-grade Thermo King compressors, takes product from field heat to 32°F (0°C) quickly and evenly, protecting freshness, texture and shelf life. Because it's containerized, it installs right at the point of harvest, with no construction.

Blast Chiller 5TK 2XL

Blast Chiller 5TK 2XL

Compact setup for mid-size operations: 10 pallets, 50,000 m³/h of forced air and 204,725 BTU/h of refrigeration.

Capacity
10 Pallets
Refrigeration
204,725 BTU/h @ 35°F
Forced air
29,429 CFM

Success stories

01 / 08
Pre-cooling in Roseburg, OR, USA
Pre-cooling Roseburg, OR, USA

Blueberry grower

Every hour between harvest and cooling costs blueberry quality. This grower rents a 10-pallet pre-cooling unit to pull field heat out of bulk berries right on the farm, before they travel to the packer. Better fruit, longer shelf life, and the rental comes back every season.

< 2 h
10 pallets cooled
On farm
cooled at harvest
Seasonal
rental
Read the full story

Technical specifications

Model
External dimensions (ft)
LengthWidthHeight
Internal dimensions (ft)
LengthWidthHeight
Capacity
BTU/Hr @ 35°F
Airflow
5TK-2XL
40'
16'
9'6"
39'6"
13'3"
8'2"
10 Pallets
204,725 BTU/Hr
29,429 CFM (50,000 m³/h)
10TK-3XL
40'
24'
9'6"
39'6"
20'8"
8'2"
20 Pallets
409,450 BTU/Hr
58,858 CFM (100,000 m³/h)
Power required
440–480V · 3PH · 60Hz
Refrigeration
Thermo King · forced air
Target temperature
32°F
Warranty
5 years

Proprietary forced air, powered by Thermo King

We built our own forced-air system together with Thermo King, which officially supports the communication protocol. Airflow and ventilation differ from a standard unit: we already cool export table grapes as fast as the latest-generation tunnels.

Features

Rapid cooling to 32°F
01 / 06 · Rapid cooling to 32°F

What our clients say

Drag the card or use the arrows to hear from the teams that trust ZGROUP.

01 / 04
Produce

“As a blueberry grower focused on putting high quality fruit into the fresh market, quickly cooling fruit after harvest is essential. This can be challenging with large farms in remote areas, but Z Group brought an effective cooling solution that is affordable for our 12 week season. Having worked with Z Group now for multiple seasons, we are thankful for their containerized solutions that can go from concept to installed in just a matter of months.”

Gunnar AvinelisPresident · AgriCare Inc.

ZGROUP pre-cooling tunnel vs a fixed tunnel

FeatureZGROUP pre-cooling tunnelFixed pre-cooling tunnel
Time to startDelivered in under 60 days, installed in 2–5 daysMonths of construction
Constructionnonerequired
Investmentseasonal rental, no CapExhigh, tied-up capital
Locationin the field, next to the harvestfixed, often far from the field
Off-seasonreturn or relocate itidle capacity
Refrigeration warranty5 years, Thermo King1 year at most

Total control with ZTrack

Your cargo under control from anywhere, without walking out to the unit.

24/7 monitoring

Temperature, humidity and door status in real time.

Remote control

Change the set point from your phone or computer.

Instant alerts

Notified the moment anything drifts out of range.

Audit-ready logs

Automatic history for food-safety compliance.

Discover ZTrack
ztrack.app · demo view
Unit 20RH · 2041Online
Temperature
-0.4°F
Humidity
85%
Door
Closed
Last 24 hSet point -0.4°F
  • Defrost completed2 h ago
  • Door open 3 min — alert sent5 h ago
  • Set point changed to -0.4°Fyesterday

Frequently asked questions

The 5TK 2XL cools 10 pallets with 204,725 BTU/h and 50,000 m³/h of forced air, for mid-size operations. The 10TK 3XL doubles everything: 20 pallets, 409,450 BTU/h and 100,000 m³/h, for high volume.

Explore other products

Lock in your pre-cooling tunnel for this season.

Tell us your crop and daily volume; we'll get back to you with availability and a recommended setup.